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Presses Quenching Machine

Presses Quenching Machine

100000.00 - 1000000.00 INR/Piece

Product Details:

  • Torque 650 Nm
  • Phase Three Phase
  • Diameter 600 mm
  • Shape Rectangular
  • Product Type Presses Quenching Machine
  • General Use Industrial Heat Treatment
  • Material Alloy Steel, Mild Steel
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Presses Quenching Machine Price And Quantity

  • 1 Piece
  • 100000.00 - 1000000.00 INR/Piece

Presses Quenching Machine Product Specifications

  • 650 Nm
  • High Precision, Energy Efficient, Operator Safety
  • ISO 9001 Certified
  • 500-2000 kg/h
  • 3200 x 1500 x 2100 mm
  • 380 V
  • 0.05 mm
  • Three Phase
  • Hydraulic Press Quenching
  • Industrial Heat Treatment
  • Yes
  • Yes
  • Fully Automatic
  • PLC Controlled
  • Available
  • Alloy Steel, Mild Steel
  • Presses Quenching Machine
  • Grey
  • 3800 kg
  • Powder Coated
  • Rectangular
  • 600 mm

Presses Quenching Machine Trade Information

  • 1 Piece Per Month
  • 12 Week

Product Description

Simpletec hydraulically operated 3-station 25T quench press is designed to press-quench small components like bearing races, gear blanks etc, in closed dies. Quench pressure, time and oil flow can be set precisely. The pressing force and the quench oil flow can be seen on a HMI provided in the electric panel. Each station can be operated independently by one operator. Except loading of components, all other operations are automatic. Pick and place manipulators for automatic loading of components can also be provided.



Advanced Quenching Technology

Utilizing state-of-the-art electric or induction heating, this press quenching machine ensures consistent and efficient heat treatment. The system supports precise temperature control up to 950C, catering to a variety of quenching mediaincluding oil, water glycol, and polymer solutionsto suit diverse metallurgical requirements.


Superior Safety and Automation

Safety and efficiency are paramount in this machines design. Operators benefit from advanced protections like emergency stops, overload safeguards, and an automated lubrication system. The fully integrated PLC control with a user-friendly HMI touch panel enhances automation, minimizes human error, and improves cycle times.


Robust Construction and Capacity

Built from high-grade alloy and mild steel with a powder-coated finish, the machine boasts durability and longevity under demanding working conditions. Operators can process workpieces up to 1250 mm in length, 120 kg in weight, and achieve throughputs of 5002000 kg per hour, making it ideal for high-volume industrial applications.

FAQs of Presses Quenching Machine:


Q: How does the Presses Quenching Machine achieve uniform quenching across different workpiece sizes?

A: The machine utilizes precise PLC-controlled press force and adjustable cooling times, along with tailored quenching media (oil, water glycol, or polymer), to ensure uniform cooling for workpieces up to 1250 mm and 120 kg. The process can be finely tuned via the HMI touch interface to match varying metallurgical requirements.

Q: What safety features are included with this quenching press for operator protection?

A: Operator safety is enhanced through emergency stop functions, built-in overload protection, and an automatic lubrication system. The press also maintains noise levels below 72 dB, ensuring compliance with industrial safety standards and a safer working environment.

Q: When should I schedule maintenance for the Presses Quenching Machine, and what does it involve?

A: Routine maintenance should be performed regularly according to the operational hours and workload. Key tasks include checking lubrication supplied by the automatic unit, inspecting hydraulic oil (HM 68 or equivalent), and ensuring all safety systems function correctly. Detailed maintenance guidance is provided by the manufacturer.

Q: Where can this press quenching system be installed, and what are its ambient requirements?

A: Designed for industrial settings, the machine operates optimally in environments with ambient temperatures between 5C and 45C. Installation services are available, and the compact, powder-coated structure fits seamlessly into manufacturing workshops or heat treatment facilities.

Q: What are the key benefits of using the fully automated Presses Quenching Machine?

A: Users benefit from high throughput (5002000 kg/h), precision accuracy (0.05 mm tolerance), energy efficiency, and reliable operator safety. Full automation with touch screen and PLC control significantly reduces manual intervention and increases process repeatability.

Q: How does the machine handle different quenching media and temperatures?

A: Switching between oil, water glycol, or polymer quenchants is easily managed through the HMI interface. The electric or induction heating system and adjustable cooling time accommodate a wide range of heat treatment processes up to 950C.

Q: What industries typically utilize this hydraulic press quenching machine?

A: This system is widely used in automotive, aerospace, and heavy machinery sectors where precise and consistent heat treatment is essential for alloy steel and mild steel components. Its designed to meet the demanding requirements of exporters, manufacturers, and suppliers across India.

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